Customer Success Stories

We received these photos from an engineer who, rather enigmatically, wishes to remain anonymous. So we can't tell you who he is.

We can tell you that this assembly was waterjet cut from 1/16 inch thick aluminum 6061, with Basic Finish applied. The front panel was painted white by our mystery maker.

There are 3 waterjet cut pieces: the front, back, and inner shelf.

The shelf is held in place using angle aluminum, as you can see in the photos below. (I would have suggested using nutstrip instead, as it saves the trouble of making a custom angle bracket.)

The front and back are held together with long standoffs. You can read about this and more types of assembly on our Construction Techniques page.

 

Have you created control panels you'd like to share? Let us know!

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From the blog of Canadian robot builder Roko comes this beautiful work in progress, a quadruped robot made using parts from Big Blue Saw.

Roko writes in one post "I'm still happy overall with the water-jet cutting, and would recommend it to anyone trying to make more complicated shapes or numerous parts. I wouldn’t have been able to make all of the more complicated/curvy cuts by hand as precisely and quick as the water-jet service does."

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My son, Orion, loves to ride his tricycle. Occasionally he rides with us on family walks around the neighborhood. He's pretty low to the ground when he's on pedaling on his own, though, and naturally I'm nervous that some careless driver won't see him until it's too late.

So I came up with the idea of putting a flag on his tricycle to make it not only safer, but more festive as well.

Ben Matthews of Moonlight Forge recently sent us some photos of what he's made with help from Big Blue Saw. Among many other wonderful things, Ben makes custom gates and signs. When he needs lettering or logos, Ben turns to Big Blue Saw for help. We waterjet cut the design Ben's customers need from thin cold rolled steel. He hand forges all the other detail pieces as well as assembles and installs the whole thing.

Ben contacted us some time back about creating the lettering for the gate to a local cemetery. Working with Ben, we were able to come up with a design that looked good and would work well on the waterjet.

Big Blue Saw was able to waterjet cut the lettering from 0.125" thick hot rolled steel. Ben then fabricated the gate with the detail you can see in the photo below.

Here's a sign Ben did for the Valley Dental Health office.

He started by sending us a high resolution copy of their logo. 

Based on the logo and Ben's specifications, we were able to create a CAD design for the sign. Ben wanted this to be what we call a "type 4" sign: the lettering and shapes as positive space, with separate pieces for each element. This is the most accurate way to depict a sign with a logo, but also the most time consuming and tricky to assemble correctly. 

Fortunately, Ben is a professional and was able to place the parts accurately. The logo pieces were waterjet cut from 0.06 inch thick cold rolled steel A366/1008 by Big Blue Saw and finished by Moonlight Forge.  The background is made from reclaimed wood and more steel.

Assembling the sign from parts.

Assembled and ready to install.

Check out Moonlight Forge's web page on the CustomMade website for more examples of Ben's work. He's got great reviews there, too and looking at the photos of his work, I can see why. If you see something you like, be sure to let him know!

And if you'd like to see more signs made with help from Big Blue Saw, have a look at our Gallery of Signs and Stencils.