How does Big Blue Saw determine how much to charge for parts?
Frequently Asked Questions - Parts from Big Blue Saw


Our prices are based upon the following:

  1. Setup time
  2. Material
  3. Machining time

Setup time includes the time to load the stock material on the waterjet or laser cutting machine, process and transfer the cutting program to the computer controlling the machine, and so on.

Material is the type of stock from which your part is made. Some materials simply cost more for us to obtain.

 

Generally more expensive per square inch



Generally less expensive per square inch

stainless steel aluminum steel acrylic

Thicker material generally costs more than thinner material per square inch. The harder and thicker the material is, the take longer it takes to cut.

 

Machining time is just the amount of time that we have to run the machine in order to make your part. The longer the cutting time, the more wear and tear on our machines, and the more electricity and other consumables we have to use.

Factors affecting machining time 

Keep in mind that it takes a lot longer to cut through 1/2 inch steel than it does 1/4 inch steel. 2.3 times as long, in fact, not twice as long as you might expect. So thinner parts will be cheaper.

Softer materials cut more quickly than harder ones.

< Generally hardest to cut

Generally easiest to cut >
stainless steel steel aluminum acrylic

Sharp inside (concave) corners and tight arcs are take longer to cut and will drive up the cost of your part. The sharper the corner and tighter the arc, the harder it is to make. Note that sharp outside (convex) corners are generally faster to cut than outside curves or arcs.

More expensive: sharp inside corners

Image

Less expensive: rounder inside corners

Image

Every internal hole you add to your part means that the machine has to do extra work to cut each one out, particularly for waterjet cutting.

More expensive: more internal holes

 Image

Less expensive: fewer internal holes

Image

Comments
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Paul Fischer   |2008-11-24 19:35:22
I have used your drawing file upload for my parts but just as flat cutouts. How
do I make a drawing if the same parts need to have a few 90 degree bends?
Big Blue Saw Administrator   |2008-11-24 20:43:31
We can do make this type of part, but it will need to send be a special
order. E-mail your part files to quotes@bigbluesaw.com to get an accurate quote.
Kristen   |2009-03-12 21:07:38
I regularly use (worthy competitor).com to make prototype instrument panels.


Trying to find a lower priced service, I uploaded a DXF of a 2 x 3 x .063
aluminum bezel I am working on.

(worthy competitor) gives me a price estimate
of $18 for 1 unit, and you guys give me $80. Ouch.
Big Blue Saw Administrator   |2009-03-13 14:28:46
Sounds like you got here 2 days late for our last sale. Try signing up on the
home page for our mailing list to be notified of upcoming sales.
Anonymous   |2011-12-20 00:31:28
I've been experimenting quite a bit with how to arrange multiple parts in a
single cutting file so as to get the most economical output from your pricing
system. Obviously, the closer the parts are grouped together, the lower the
cost. I'm attracted to the idea of linking the parts as a single multi-part
panel for cutting purposes (similar to the RAZR stand), but this seems to
increase cost. I'm guessing this is because there is actually a lot more
cutting--because the non-part portions of the panel have to be defined by cuts
too. I'm wondering if there is some way to upload a cutting file with open
circuit cut patterns, such that a multi-part panel is produced, but with the
void areas being only the laser kerf tracks themselves (no needless cutting to
produce additional void space.)
Big Blue Saw Administrator   |2011-12-20 00:46:24
It's called a "kerf width cut".

We can do that with both the laser and
the waterjet; just e-mail your CAD file to info@bigbluesaw.com with the
details on what material, thickness, and quantity you want.
lucky   |2012-08-11 00:16:32
what is the crude method of calculating the job cost for components involving
many operations including some welding and fabrication.
Big Blue Saw Administrator   |2012-09-17 23:56:51
Use the online quoting system for finding waterjet or laser cutting prices.
Eric  - Can you custom cut wood?   |2013-01-05 00:49:50
Trying to find someone (else) to make a single cut in an Ikea butcher block
countertop. Is this a service you can provide? If so, cost? Material to be
cut is 25 5/8 inch "Birch". Thickness is appx 1 inch.
Big Blue Saw Administrator   |2013-01-14 20:40:38
Send the details to info@bigbluesaw.com so we can take a look at it.
Brian   |2013-02-19 19:15:12
On parallax.com, Simon from Big Blue says to "reduce the length of the cuts
by simplifying your design" to reduce the cost of parts. What exactly does
this mean?
Big Blue Saw Administrator   |2013-02-19 23:13:38
The idea is that you make the design as simple as possible. The longer the
cutting line is, the longer it takes to cut. So eliminate unnecessary
ornamentation, and use long, straight cuts or smooth arcs when possible
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