Big  Blue Saw

QUICK SAW EXPEDITE SERVICE

Need it fast? Take advantage of our easy online ordering system and receive your custom parts in as few as 1-3 days! No more driving across town or arranging for a pick-up -- we ship parts right from our workshop to your front door!

Waterjet + Laser Cutting for Metal + Plastic

Starting April 18, 2022, quoting and ordering will begin moving from Big Blue Saw to the Xometry website. You'll continue to be able to get fast service and instant quotes, in addition addition to a whole host of new materials and manufacturing processes!

Customer Projects

We were delighted recently to receive the following story from Jeff Snell regarding some custom stainless steel parts we waterjet cut for him.

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Less than a week before I was leaving on multi-week trip to Mozambique / Swaziland / South Africa, I broke a sideguard holder on my wheelchair. This is a super important piece: in optimal environments it keeps my clothing from rubbing against my wheels and getting dirty, in less ideal environments it keeps my hips from rubbing against my wheels and causing injury. Most of southern Africa falls under the less ideal environment for wheelchairs. The big problem for me was that this particular piece was out of production.

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I had used Big Blue Saw's regular speed services in the past and been pleased with the experience. I noticed the QuickSaw Rush Order option; so I quickly knocked out a model in Sketchup, exported to DXF using a Sketchup extension, and sent the email. Seven hours later I was contacted by Julie, who was very helpful in selecting materials they had on hand and staying on top of the QuickSaw shipment.

wheelchair sideguard

The pieces were delivered two days later! I drilled out the holes to my specs and mounted the new pieces that evening. Because of Julie's quick turnaround, I had almost a full day to test out the mounts and was very happy with their precision and stiffness (the previous were constructed from aluminum and had been a bit floppy for years).

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I likely could have made due with the broken sideguard mounts, but the experience would have been more difficult and problematic. It was additionally reassuring having competent sideguards with my wheelchair taking a beating in the cargo hold of planes and hanging off the back of Land Cruisers for several days. I can't thank Big Blue Saw and Julie enough for the quick turnaround. I'm a permanent customer, but next time with a little longer turnaround time.

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Customer Logan Reed wrote in recently to show us the beautiful table he made with help from Big Blue Saw. 

The legs were waterjet cut from 1 inch thick aluminum 6061 using our low taper process. As shown in the outline of the CAD design, the legs are approximately 18 inches tall.

 

For information on how this was designed and assembled, check out Logan's earlier blog post on a prototype made back in 2012

Here are the legs newly arrived from Big Blue Saw:

And another view of the table:

See more of the table on Logan's Tumblr site.

 
 

Our customer Tessa Gerwing was expecting a baby and wanted something special for her nursery. The little one was going to be named "Mollie Sue" and Tessa felt that she needed a sign to hang above her crib that was as unique as her little one.

Tessa e-mailed us with the handwritten design in the image below. The handwriting belongs to her grandma and namesake, Lonna Sue. It was then up to our designer to turn it into a design that could be waterjet cut.

The final CAD design is shown below. Note that the lines needed to be fattened for strength and the dot above the "i" bridged. As shown, the whole design is about 56 x 14 inches.

 

Long time Big Blue Saw followers will note that this is somewhere between the type 3 and type 4 signs. The words are separate like in a type 4 sign (this is easy because of the cursive writing). But the dot above the "i" is connected to the rest of the letters as in a type 3 sign in order to avoid having to install that tiny piece separately.

Big Blue Saw waterjet cut the design from 1/2 inch thick polycarbonate plastic. This material is light, but strong enough to support the sign's weight even in the narrow areas. Tessa spraypainted the sign glittery purple before hanging it on the wall.

Here's the waterjet cut and painted pieces installed in the new baby's room. 

Mollie is doing great in her new nursery and enjoying the sign.

If you're interested in making a sign, read more about how to turn a logo into a custom metal sign, the different ways to turn a logo into a sign,  and take a look at our gallery of signs and stencils. Then upload your design to our online quoting and ordering system or contact us for help with your design.

 

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