Big  Blue Saw

Customer Success Stories

Ben Matthews of Moonlight Forge recently sent us some photos of what he's made with help from Big Blue Saw. Among many other wonderful things, Ben makes custom gates and signs. When he needs lettering or logos, Ben turns to Big Blue Saw for help. We waterjet cut the design Ben's customers need from thin cold rolled steel. He hand forges all the other detail pieces as well as assembles and installs the whole thing.

Ben contacted us some time back about creating the lettering for the gate to a local cemetery. Working with Ben, we were able to come up with a design that looked good and would work well on the waterjet.

Big Blue Saw was able to waterjet cut the lettering from 0.125" thick hot rolled steel. Ben then fabricated the gate with the detail you can see in the photo below.

Here's a sign Ben did for the Valley Dental Health office.

He started by sending us a high resolution copy of their logo. 

Based on the logo and Ben's specifications, we were able to create a CAD design for the sign. Ben wanted this to be what we call a "type 4" sign: the lettering and shapes as positive space, with separate pieces for each element. This is the most accurate way to depict a sign with a logo, but also the most time consuming and tricky to assemble correctly. 

Fortunately, Ben is a professional and was able to place the parts accurately. The logo pieces were waterjet cut from 0.06 inch thick cold rolled steel A366/1008 by Big Blue Saw and finished by Moonlight Forge.  The background is made from reclaimed wood and more steel.

Assembling the sign from parts.

Assembled and ready to install.

Check out Moonlight Forge's web page on the CustomMade website for more examples of Ben's work. He's got great reviews there, too and looking at the photos of his work, I can see why. If you see something you like, be sure to let him know!

And if you'd like to see more signs made with help from Big Blue Saw, have a look at our Gallery of Signs and Stencils.

 
 
 

wholebike

From Big Blue Saw customer Aaron comes the Royal E-field, an electric conversion of a 2005 Royal Enfield Bullet 500 motorcycle.

Aaron talks a little bit about how he got started using Big Blue Saw:

I transferred the drawing into a program called Inkscape, a freeware vector graphics program.  The program loaded easily and a 20-minute tutorial video was enough to get me started.

 shelves design

Aaron also has some great info on accurately bending 5052 aluminum using only hand tools. You'll note that he cut reliefs along the bend line (as described in our article on bending metal), bend at 90 degrees to the grain of the material, and also used a special waterjet cut jig  to make the corners the right radius.

bent lr

 How does it ride? Take a look at the videos below to see:

Ian Ward wrote in recently to show us the wine cork trivet he made with custom parts from Big Blue Saw plus off the shelf hardware.

The metal links were waterjet cut by Big Blue Saw from 1/8 inch thick stainless steel 304 from Ian's design.

Ian says "The water jet cut parts saved me a lot of cutting, drilling and grinding, thanks."

 

Got a design or idea you would like to turn into real stainless steel parts? Read more about how Big Blue Saw works.

You've seen our parts in action grabbing asteroids, fighting robots, and growing lettuce. But Big Blue Saw helps keep the world clean as well.

We were contacted by Saiful Islam about a part needed for a soap plodder, which is a type of extrusion machine for making soap. Our services were needed to keep a production line working.

In the photo below,  you can see the part Big Blue Saw waterjet cut to keep the production line running. It's a round plate, about 4 inches in diameter, where the soap emerges from the plodder. The hole in the center is shaped to match the profile of the soap.

 

The shape varies depending on the product being made. Here's another shape we made.

Here's an overview showing a little more of the process.

The finished product, after cutting and molding.